ALLEN-BRADLEY MPM-B1651C-2J72AA MP-Series MPM 480V AC Rotary Servo Motor

Product Description:MPM-B1651C-2J72AA

1. High-Performance Power Handling:

   • The model number suggests it is likely a high-power module, possibly capable of handling multiple phases of power or providing control for large industrial equipment such as motors or other machinery.
   • Modules in this series are often rated for high currents and voltages, suitable for industrial motor control, drive systems, or power supplies in manufacturing plants or large facilities.

2. Modular Design:

   • The “Modular” aspect indicates that the product can be integrated into larger systems in a flexible and scalable way. Different modules can be combined or swapped out based on the specific power and control needs of the system.
   • This modularity allows for customized configurations, which is ideal in applications that require adjustments based on changing needs or specific configurations.

3. Motor and Drive Applications:

   • A significant use case for the MPM series is in motor control, where the power module would regulate and manage the power sent to motors, often in systems like variable frequency drives (VFDs), servo drives, and other motor management systems.
   • This could be part of a motor control center (MCC), where multiple motors are controlled by a centralized control system that utilizes modular power modules for efficient power delivery.

4. Integration with Automation Systems:

   • The MPM modules likely offer seamless integration with Allen-Bradley’s other PLC systems, HMIs, and drive controllers. This would make it easy to monitor and adjust the operation of the power module and its associated equipment.
   • The product might support communication protocols like EtherNet/IP, DeviceNet, or ControlNet, which are standard for industrial automation networks.

5. Built for Harsh Industrial Environments:

   • Allen-Bradley products are engineered to operate in challenging industrial environments, including those with high electrical noise, temperature variations, and exposure to dust or moisture. The MPM modules are likely designed to meet rigorous standards for reliability and durability.

6. Energy Efficiency:

   • The modular power modules are designed to provide high efficiency in power conversion and distribution. This helps minimize energy consumption, reduce heat generation, and improve overall system performance, which is a key requirement in large-scale industrial operations.

• Industrial Motor Control: Used to manage and supply power to various motors in manufacturing or process environments.
• Power Supply Distribution: Can be used in systems where stable power needs to be distributed across different parts of an industrial facility or machinery.
• Automation Systems: Often used as part of larger automation control systems, integrating with PLCs and other controllers.
• Energy Management: May play a role in systems designed to optimize energy usage and ensure efficient operation of complex machinery and industrial processes.

Since the MPM-B1304M-MJ72AA model falls under the MPM series, it likely has the following general specifications, though the exact details would require consulting specific technical documentation:

• Input Voltage: Likely supports AC voltages in the range of 380-480V (common for industrial power modules).
• Current Rating: Could range from 10-50A or higher, depending on the specific application and the size of the motors or equipment being powered.
• Communication Ports: May include Ethernet/IP, DeviceNet, or ControlNet communication ports for integration into industrial control systems.
• Efficiency: High-efficiency power conversion to minimize energy losses.

Features:MPM-B1651C-2J72AA

• Modular Design:

  • The "modular" aspect refers to a design that allows the power module to be part of a larger, scalable system. It enables easy integration with other MPM modules or components to expand or customize the system as per application requirements.
  • Modular power modules can typically be replaced or upgraded without changing the entire system, providing flexibility for system maintenance or upgrades.

• High-Power Capacity:

  • The MPM-B1304M-MJ72AA module is likely designed to handle high currents and high voltages, providing power to industrial motors or other high-demand equipment. This makes it suitable for applications like motor control, drive systems, and power distribution.
  • Modules in the MPM series are typically designed for industrial power levels, potentially supporting 380-480V AC input and handling currents in the range of 10A to 100A or more, depending on the application.

• Motor Control Integration:

  • A key feature of MPM modules is their integration with motor control systems. They are likely designed to power variable frequency drives (VFDs), servo motors, or induction motors in industrial applications such as conveyor systems, assembly lines, or HVAC systems.
  • MPM modules can provide precise power management for controlling motor speed, torque, and direction.

• Energy Efficiency:

  • Power modules in this series are typically designed with energy efficiency in mind, helping to reduce power consumption and improve system performance. High efficiency in power conversion minimizes heat generation and energy losses, which is crucial in high-demand industrial applications.
  • Efficient power handling reduces the overall operational cost and increases the lifespan of the equipment.

• Flexible Communication Capabilities:

  • The MPM modules are likely equipped with industry-standard communication protocols like EtherNet/IP, DeviceNet, and ControlNet, which allow them to seamlessly integrate into industrial automation systems.
  • This connectivity enables easy monitoring and control of the power module through a PLC, HMI, or other central control system, offering real-time performance data and fault diagnostics.

• Robust Build for Industrial Environments:

  • Allen-Bradley products, including the MPM series, are built to withstand challenging industrial environments. They are designed for reliability, durability, and resilience in applications where temperature fluctuations, humidity, vibration, and electrical noise are present.
  • These modules are typically designed to meet UL and CE certifications, ensuring compliance with international safety standards.

• Overload and Fault Protection:

  • MPM modules include various safety features, such as overload protection, short-circuit protection, and thermal protection, which help prevent damage to the module or the system in case of abnormal conditions.
  • These features are critical for protecting both the module and the connected equipment (e.g., motors, drives) from potential damage during operation.

• Dynamic Power Distribution:

  • Many of these power modules offer the ability to dynamically distribute power to different parts of an automation system, depending on demand. This is useful in multi-motor systems or applications that require distributed power across multiple devices.
  • The module might feature load balancing and power monitoring capabilities to optimize power usage and enhance system performance.

• Flexible Input/Output (I/O) Options:

  • Modular I/O capabilities are likely included to support connection to a range of sensors, actuators, and other control devices in the system.
  • These I/O options enable remote control, monitoring, and diagnostics of connected equipment, as well as integration with other systems like PLCs or SCADA systems.

• Compact Form Factor:

• The modular design is typically optimized for space-saving and easy installation. This allows the power module to fit into existing control panels or racks, reducing the need for extensive rewiring or reconfiguring of the automation setup.
• Diagnostics and Troubleshooting:
• Modern MPM modules are often equipped with diagnostic tools that provide detailed error reporting, system health checks, and performance metrics. This aids in predictive maintenance and helps operators identify issues before they become critical.
• LED indicators or status screens are commonly included to show real-time system status, fault conditions, and operational health.
• Easy Configuration and Setup:
• The MPM modules are designed for easy configuration through software interfaces or manual controls. This streamlines the setup process, ensuring that the system can be quickly adapted to meet specific operational needs.
• Modular, scalable design for integration into larger automation systems.
• High-power capacity suitable for motor control and industrial applications.
• Energy-efficient operation with low power loss.
• Seamless communication with PLCs and other control systems via EtherNet/IP, DeviceNet, or ControlNet.
• Built for industrial environments with protection features (overload, short-circuit, thermal).
• Diagnostics and fault detection tools for system health monitoring.
• Flexible I/O for integration with other industrial control devices.
• Reliability and durability in harsh industrial settings.

Technical Parameters:MPM-B1651C-2J72AA

Applications:MPM-B1651C-2J72AA

• Variable Frequency Drives (VFDs): The MPM module is commonly used to power VFDs that control the speed and torque of AC motors. These are widely used in applications such as conveyors, pumps, HVAC systems, and other machinery requiring variable speed.
• Servo Motor Control: MPM modules can be used in servo motor control systems for precise motion control in applications like robotics, CNC machines, and packaging equipment.
• Induction Motors: The module may also be used to drive and control induction motors, which are common in industrial applications due to their robustness and simplicity.
• Robotics: In automated manufacturing environments, MPM modules can be used to provide power to robotic arms and automated guided vehicles (AGVs). These systems require precise and reliable power to maintain smooth and accurate motion.
• CNC Machines: MPM modules provide power to CNC (Computer Numerical Control) machines, where precise control over motors is essential for cutting, milling, and other machining operations.
• Power Distribution Systems: The MPM module can be used in large-scale power distribution systems where efficient, reliable power management is critical. It can regulate and distribute power to various loads in manufacturing plants, warehouses, and other industrial settings.
• Energy Efficiency: The module helps improve energy efficiency by optimizing the distribution of power, minimizing energy losses, and integrating with energy monitoring systems. This can help facilities reduce operational costs and improve sustainability.
• Renewable Energy Systems: In solar or wind power installations, MPM modules may be used to manage power conversion and distribution from renewable energy sources into the grid or local systems.
• Air Handling Units: MPM modules can be used in HVAC systems to control and supply power to motors running air handling units (AHUs), ventilation fans, pumps, and other HVAC components. These systems often require variable-speed motor control to adjust airflow and optimize energy usage.
• Chillers and Compressors: The module can be used to drive chillers or compressors, which are vital components of cooling systems in industrial, commercial, and residential buildings.
• Water Treatment Plants: MPM modules provide power to pumps and other fluid control equipment in water treatment or wastewater treatment facilities. These plants require robust and energy-efficient motor control systems to manage the flow of water, chemicals, and other fluids.
• Industrial Pumps: In applications like oil & gas, chemical processing, and mining, MPM modules are used to control pumps that manage the movement of liquids or slurries in pipelines, tanks, or other systems.
• Irrigation Systems: Large-scale irrigation systems used in agriculture or landscaping may also rely on MPM modules to control pumps and motors that supply water.
• Conveyor Systems: MPM modules are often used in conveyor systems to power and control the motors that drive the movement of materials, products, or parts in production lines. This includes assembly lines, sorting systems, and packaging lines.
• Automated Warehouses: In automated storage and retrieval systems (ASRS), MPM modules provide power to motors driving the movement of goods, ensuring smooth and efficient operations within warehouses, distribution centers, and logistics facilities.
• Packaging Machinery: MPM modules are used in packaging machines that require precise power management to operate motors that drive processes such as wrapping, filling, labeling, and sealing products.
• Printing Systems: In high-speed printing presses, MPM modules provide power to motors that control the operation of printing mechanisms, feeding, and material handling in the printing process.
• Mining Operations: The MPM module can be integrated into heavy-duty equipment like mining trucks, excavators, and drilling rigs, which require reliable and high-capacity power supplies. These systems often use AC motors or large drives, making modular power solutions like the MPM essential.
• Crushing and Milling Equipment: In the mining and metals industries, MPM modules are used to power equipment like crushers, grinders, and mills, where continuous operation and efficiency are paramount.
• Test Systems: The MPM module can be used in test systems that require precise control over power and motion. For example, in industries like aerospace, automotive, or electronics, test benches and production testing equipment may require modular power modules to regulate power to motors or drives used for testing components.
• Electrochemical Processing: In laboratory or industrial settings, MPM modules can be used to control power for systems that require precise voltage and current control, such as those used in electroplating, anodizing, or other electrochemical processes.
• Elevator Systems: The MPM module can provide power for elevator motors, controlling both the motor speed and torque. It ensures smooth and reliable operation in commercial and residential buildings.
• Escalators: Similarly, it can be used in escalator systems where it manages the power distribution to ensure consistent and efficient operation.
• Heating Systems: In industrial or large commercial HVAC systems, MPM modules are used to control pumps and motors for heating systems, ensuring they are able to meet variable demands efficiently.
• Building Automation Systems: MPM modules can also integrate into smart building systems for controlling air quality, temperature, and other environmental factors, ensuring both efficiency and comfort in large facilities.

Customization:MPM-B1651C-2J72AA

• Power Capacity:
  • Depending on the application, the power capacity of the MPM module can be adjusted to meet the required specifications. Allen-Bradley offers different power modules within the MPM series, allowing for customization of the output voltage and current ratings (e.g., selecting higher or lower capacity for a particular motor or drive).
• Parallel Configuration:
  • For high-demand applications, multiple MPM modules can be paralleled to increase the overall power output. This is common in systems with large motors or where redundancy is needed for continuous operation.
• DC Bus Integration:
  • Some MPM modules can be configured to connect to DC bus systems, enabling multiple power modules to share a common DC link for energy recovery and power distribution, ideal for energy-efficient systems.
• Cooling Methods:
  • MPM modules can often be customized in terms of cooling, with options for forced-air cooling or liquid cooling depending on the operating environment and power demands. This is critical in high-power applications where heat dissipation is a concern.
• External Cooling Units:
  • If the module generates a significant amount of heat, external cooling units (such as fan units or heat exchangers) can be added to the system to maintain safe operational temperatures.
• Input Voltage Flexibility:
  • Depending on the geographical region or specific application, the input voltage can be adjusted. While most MPM modules operate in the range of 380-480V AC, custom versions can be made for other voltage inputs, such as 208V or 600V, depending on system requirements.
• Frequency Adaptation:
  • 50 Hz or 60 Hz frequency options are typically available, allowing for integration into systems used in different parts of the world (e.g., Europe vs. North America).
• Custom Communication Support:
  • The MPM module can support various communication protocols. You can customize which protocol you use based on your existing control system, such as:
    • EtherNet/IP for integration with Allen-Bradley PLCs and HMI systems.
    • DeviceNet, ControlNet, or PROFIBUS for integration with third-party equipment or older systems.
    • Custom integration with other network protocols or proprietary communication standards may also be possible depending on the application.
• Integration with Automation Systems:
  • MPM modules can be customized to fit specific automation needs, including integration with Allen-Bradley’s ControlLogix, CompactLogix, and MicroLogix PLCs for synchronized control across all modules within a system.
• I/O Modules:
  • Depending on the application, the MPM system can be customized with digital, analog, or discrete I/O options to meet specific control and monitoring needs. This includes integrating inputs for sensors, outputs for actuators, or relay outputs for controlling external devices.
• Custom I/O Expansion:
  • Additional I/O modules or expansion options can be added to the system, allowing for more complex automation systems, such as multi-motor setups, high-level automation, or remote monitoring setups.
• Custom Fault Protection:
  • Depending on the application, specific protection settings can be customized. These may include overload, over-voltage, under-voltage, short-circuit protection, and earth fault protection.
• Custom Fault Handling and Alarms:
  • MPM modules can be configured to provide custom alarms or fault handling routines in case of errors, providing detailed diagnostics on why a fault occurred, which helps with predictive maintenance and faster troubleshooting.
• Custom Enclosures:
  • MPM modules can be adapted to different enclosure types for varying environmental conditions. For example, if the system is to be used in explosive atmospheres, modules can be customized for use in Class I, Division 2 or ATEX-rated enclosures.
• Panel Mount or Rack Mount Options:
  • Depending on the installation environment, the MPM module can be mounted in panels, racks, or enclosures, allowing flexibility in industrial settings such as control rooms or factory floors.
• Outdoor Enclosures:
  • For harsh outdoor environments, custom enclosures with IP-rated (Ingress Protection) sealing can be specified, ensuring protection against dust, moisture, and extreme temperatures.
• Custom Control Algorithms:
  • The power module can be integrated with control software to allow for customized motor control algorithms, such as speed, torque, or position control, which is often needed for applications like robotics or complex material handling systems.
• Monitoring and Diagnostics:
  • Real-time monitoring software can be used to track performance metrics such as voltage, current, power consumption, and fault history. Software platforms like FactoryTalk from Rockwell Automation can be integrated for customized control and visualization.
• Advanced Analytics:
  • Predictive maintenance software or AI-driven analytics may be used to continuously analyze module data, predicting potential issues before they result in downtime.
• Redundant Power Supplies:
  • For critical systems requiring high availability, redundant power supplies can be implemented, ensuring that the failure of one power module does not disrupt the overall system. This is crucial in industries such as oil & gas, mining, chemical processing, and automated manufacturing.
• Fail-Safe Operation:
  • Modules can be customized to support fail-safe modes, such as automatic shutdown or load shedding, in case of a failure to prevent damage to connected equipment.
• Energy Recovery:
  • The MPM modules can be configured to work with energy recovery systems. For example, in systems with regenerative braking (like cranes or lifts), the power module can feed recovered energy back into the grid or other system parts, increasing overall efficiency.
• Power Factor Correction (PFC):
  • Custom versions of the MPM module can be equipped with power factor correction to ensure that the system runs with minimal power waste, especially in large facilities with inductive loads (e.g., motors, pumps).

Support and Services:MPM-B1651C-2J72AA

Our Industrial Servo Drives product technical support team is available to assist you with any questions or issues you may have. Our team is highly knowledgeable and experienced in the field of servo drives and can help troubleshoot any problems you may encounter.

In addition to technical support, we also offer a range of services for our Industrial Servo Drives product, including installation, commissioning, and training. Our team of experts can help ensure that your servo drives are installed and configured correctly, and provide training to your staff on how to use and maintain the equipment.

If you require any technical support or services for our Industrial Servo Drives product, please do not hesitate to contact us.